By Ron Marshall Jeff had been a maintenance technician long enough to know that low-pressure complaints rarely arrived alone. When one operator reported sluggish pneumatic cylinders, others usually followed with complaints about weak air tools, slow actuators, and inconsistent machine performance. That was exactly what happened one Monday morning in the assembly area, where production […]
Your compressor may not be the problem — but your data might be!
By Ron Marshall When a compressed air system struggles, the compressor usually gets blamed first. Pressure is dropping at the far end of the plant. Production tools are slowing down. Another compressor is running more often than expected. The energy bill is climbing. The first reaction of management is often predictable: “We need a bigger […]
When a remote compressed air audit reveals big savings
By Ron Marshall When the phone rang in the summer a few years ago, Ron knew the project would be unusual. A sawmill nearly 1,000 miles away needed a compressed air assessment, but an injured knee made flying impossible. Normally, a project like this would require airports, hotels, and days spent carrying instruments through the […]
Compressed air fail: The 40-kW wake-up call
By Ron Marshall George ran the compressed air system at his plant for eleven years. If you would have asked him last spring how it was doing, he’d have shrugged and said, “Fine.” Two screw compressors, sharing the load, humming along the way they always had. Nobody calls a meeting about compressed air until something […]
Is your air dryer quietly wasting energy?
Mark had always considered himself a capable plant manager. He knew his way around the facility, understood the production demands, and trusted his maintenance team to keep things running. As far as he was concerned, the compressed air system was doing its job. The air was dry, production wasn’t complaining, and the compressors were humming […]
Stop the silent thief: Save money with compressed air efficiency
Walk through almost any manufacturing plant and you’ll hear it, the steady hum of compressors, the hiss of air tools, the pulse of production. To many, it sounds like business as usual. But to someone who understands compressed air systems, that same sound can also mean one thing: Money leaking away! Compressed air is often […]
Are you paying something for nothing? Check your compressor control!
By Ron Marshall In many industrial plants, the real cost of compressed air isn’t just the air being used on the production floor, it’s the energy consumed when the compressor is running — but not producing useful air. Choosing the wrong operating mode for your compressor can be surprisingly expensive. It’s a bit like sitting […]
The mystery of the vanishing pressure: A survival guide
Joe stood in the middle of his plant, watching a critical machine sputter to a halt. His operator pointed at the gauge, which read 25 psi lower than the compressor’s display in the back room. To fix it, Joe did what most managers do: he bumped up the discharge pressure at the source. This boosted […]
CONEXPO follow up: Lingong Group and the future of mobile machinery design
At this year’s CONEXPO-CON/AGG show in Las Vegas, Lingong Group unveiled an expanded construction equipment portfolio and a new global service platform to better support customers across North America, Europe and other key markets. The group’s core subsidiaries, Shandong Lingong Construction Machinery (SDLG) and Lingong Heavy Machinery (LGMG) introduced new product lines such as loaders,…
Is your compressed air system out of tune?
By Ron Marshall Remember when your compressed air system was new? The compressors and dryers were shiny, the installation was perfect, and everything was finely tuned for optimal performance. But time takes its toll. Components wear out, sensors fail, and well-meaning adjustments can knock the entire system out of harmony, quietly costing you a fortune […]
Maintaining peak compressed air efficiency
By Ron Marshall When Lisa first took over as plant engineer at a food processing facility, she inherited a compressed air system that seemed to run well enough — or so everyone thought. The compressors were tucked away in a room at the far end of the plant, and as long as production lines kept […]
How this steel plant saved thousands on compressed air
By Ron Marshall The steel plant had been running its compressors at 120 psi for as long as anyone could remember. The air system was powerful and reliable, or so it seemed. But when energy costs started climbing, management called in a compressed air auditor to see if there were hidden savings. When the auditor […]
Husco steers innovation through CONEXPO
Editor’s note: This content was updated with more technical specs and details about the GenSteer technology. At this year’s massive CONEXPO show, Waukesha, Wis.-based component manufacturer HUSCO showed off its steer-by-wire (SbW) platform called GenSteer, which was selected as the “Next Level Award winner” in the Equipment category at the show. GenSteer eliminates redundant electronics…
A first look at CONEXPO 2026
In this first video from CONEXPO/CON-AGG 2026, Paul Heney, VP and Editorial Director for Fluid Power World and Design World, and Mary Gannon, Editor-in-Chief for Fluid Power World, report from the massive triennial trade show in Las Vegas. Speaking during the press preview day, they highlight the significance of the massive event for the hydraulics…
12 common compressed air misconceptions
When it comes to compressed air efficiency, misunderstandings are everywhere. Many plants operate under assumptions that lead to wasted energy, higher costs, and reduced reliability. Correcting these misconceptions can improve both performance and the bottom line. Here are some of the most common myths — and the reality behind them. Compressed air is free once […]
CONEXPO CON-AGG: A fluid power focused preview
Fluid power exhibitors and education opportunities give attendees much to be excited about. Attendees to this year’s CONEXPO/CON-AGG event will notice some changes, starting with the fact that IFPE, the fluid-power focused portion of the show, is not returning in its old form. IFPE, originally, the International Fluid Power Exposition, was a quadrennial show held […]
Compressed air efficiency: The showdown at 86 psi
By Ron Marshall It all started on a Tuesday morning. Dave, a seasoned mechanic, walked onto the shop floor and felt something was off. The familiar din of the pneumatic machines sounded … weaker. He glanced at the main compressor gauge. 86 psi. For years, it had been humming along between 90 and 100. He […]
VSD compressors: Put your system on cruise control
When Dana took over as production manager at a packaging plant, she quickly learned that compressed air pressure was a constant source of frustration. Operators often complained about pressure swings, too low during peak demand and too high during quieter shifts. The compressors seemed to be either racing at full throttle or idling wastefully. Energy […]
Keeping compressed air filters efficient
By Ron Marshall Compressed air filters are often forgotten components in industrial plants, but their role is critical. They not only protect downstream equipment and processes from contaminants but also affect the efficiency of the air compressor system itself. Neglecting filters can lead to poor air quality, rising energy costs, and unnecessary wear on equipment. […]
Do your workers care about compressed air?
By Ron Marshall When Sarah took over as operations manager at a mid-sized food processing plant, she assumed compressed air was just another utility, important, but hardly worth much attention. Her team kept the machines running, and as long as production targets were met, she didn’t think twice about it. But when a compressed air […]
How an air receiver transformed a plant
When Jorge walked through the compressor room at his manufacturing plant, the big machines caught his eye, the humming compressors, the dryers, the filters. But tucked away in the corner stood a piece of equipment he hardly noticed: a tall, steel air receiver tank. It didn’t have power cables, flashing lights, or gauges that demanded […]
Show me the money: A story of hidden compressed air costs
By Ron Marshall Mark ran a busy plastics plant where compressors hummed day and night. For years, the system seemed to work just fine — air pressure was steady, production lines ran without interruption, and maintenance crews only dealt with the occasional leak. On the surface, nothing looked wrong. But as the monthly power bills […]
Air compressor failures — fix or replace?
By Ron Marshall When the main compressor at Bill’s machine shop suddenly failed, the entire plant seemed to grind to a halt. Operators stood idle, production schedules slipped, and the pressure was on to make a quick decision. Bill gathered his maintenance crew in the break room, where they weighed their options: repair the aging […]
What’s really going on in your compressor room?
By Ron Marshal When a compressed air auditor arrived at a midsize manufacturing plant, the operators were confident their system was running just fine. The compressors switched on every morning, the gauges read pressure, and the machines on the floor kept humming along. To them, that was all that mattered. But the auditor had a […]
Why the compressed air system is the heart of the plant
By Ron Marshall With some imagination, your plant’s compressed air system can be compared to the circulatory system of the human body. The compressors act as the heart, pumping the lifeblood of compressed air to every corner of the facility. Just as the human body cannot function without the heart’s steady beat, production machinery cannot […]





















