Renewable Lubricants’ Bio-Ultimax 1200LT hydraulic fluids are environmentally friendly, biosynthetic formulas that provide outstanding reliability in low-temperature conditions. These ultimately biodegradable fluids help users avoid the nagging problems of winter, including slow startup, sluggish performance, seal leaks and moisture contamination. Bio-Ultimax 1200LT outperforms mineral oil-based options, maintaining cold temperature pumpability down to –40°C (–40°F) with […]
Vented linear position sensors offer accurate and precise cylinder displacement
NewTek vented M-375 series of linear variable differential transformers (LVDTs) are widely used in hydraulic cylinders to precisely measure position and monitor the position of pistons. This capability helps prevent piston over-extension or under-extension, ensuring safe and high-precision operation. In industrial automation applications, these miniature AC-operated sensors provide essential feedback on cylinder positions, facilitating accurate…
How do you prevent microbes in hydraulic oil?
By Josh Cosford, Contributing Editor Microbes aren’t the most common contaminant in hydraulic oil, but they do become a problem when conditions are ripe for their proliferation. Anaerobic bacteria of various forms are the most common to be found within hydraulic fluid, although it’s not unheard of to see fungi (molds and yeasts) in very […]
What pneumatic valves should you select for automation systems?
By Josh Cosford, Contributing Editor There are a lot of pneumatic directional valve options on the market. There are the big players in the game who take up half the market under only a couple of brand names, but the remaining half of the industry contains hundreds of players with myriad options. When selecting valves […]
Versa Products announces leadership changes
Versa Products Co. Inc. is pleased to announce strategic changes to its leadership team. These changes underscore Versa’s commitment to driving growth, fostering innovation, and maintaining its reputation for delivering high-quality products and exceptional customer satisfaction. Rob Healey has been promoted to Chief Operating Officer (COO) and will play a pivotal role in advancing Versa’s…
HLD desiccant air dryer’s twin-tower design delivers control and efficiency
ELGi North America announced the launch of the Airmate HLD series modular desiccant compressed air dryer, a state-of-the-art solution for applications that demand ultra dry compressed air. Engineered to achieve ISO 8573-1:2010 Class 2 compressed air quality, the new desiccant air dryer consistently maintains –40°C pressure dew points. This meets the demanding requirements of industries […]
Can you change the speed of your hydraulic pump?
By Josh Cosford, Contributing Editor Sometimes, the selection or use of hydraulic pumps is not as linear and straightforward as selecting them from a catalog. You may already have an old or spare pump kicking around that was surplus from a long-dead machine, or perhaps you’re in need of something quickly, and your local farm […]
7 reasons why you should use draw-wire encoders
By Josh Cosford, Contributing Editor A draw-wire encoder (also known as a cable extension transducer or string potentiometer) is ideal for measuring linear displacement (distance) in a variety of applications where precise position is required. A draw-wire encoder uses a wire or cable wound around a spool, connected to a rotary encoder or potentiometer housed […]
What is the life expectancy of a hydraulic cylinder?
By Josh Cosford, Contributing Editor If you didn’t already know, I work for a company that manufactures hydraulic cylinders. A common question from customers is, “What is the life expectancy of your hydraulic cylinders?” My response is often to take a deep breath and then sigh because the correct answer is never straightforward. The salesman…
What are compressed air pressure/flow controllers?
By Ron Marshall A compressed air pressure/flow controller is a device designed to regulate the pressure and flow of compressed air delivered to a system, ensuring consistent performance and efficiency. It acts as a buffer between the supply and demand sides of the system, maintaining steady downstream pressure despite fluctuations in demand or upstream conditions. […]
How do acoustic imagers help in compressed air systems?
The development of acoustic imagers has transformed the way compressed air leak audits are done, saving time for the user. Acoustic imagers are advanced tools used to detect gas leaks by capturing and visualizing high-frequency sounds that are typically inaudible to the human ear. When compressed air or gas escapes through cracks, holes, or loose […]
MarQuipt uses Eckart E3 helical spline actuators for safe, easy lifting
Hallie Riley and Victoria Lower of IC-Fluid Power explain how Eckart E3 actuators are used in MarQuipt’s davits and cranes. MarQuipt is a marine and yachting equipment manufacturer specializing in products that facilitate easy and safe boarding of persons and the handling of tenders. Its product line comprises stairs, ladders, gangways, davits, cranes, and other […]
Compressed air fail: Inside the box thinking?
“Inside the box” thinking involves sticking to conventional methods and solutions that are tried and tested. For example: Routine maintenance: Regularly replacing filters and addressing leaks are standard practices to improve efficiency. Equipment upgrades: Replacing old compressors with newer, more energy-efficient models is a typical step. Basic monitoring: Installing pressure gauges and ensuring the system […]
Five big improvements for your compressed air system
By Ron Marshall Improving the efficiency of your air compressor system doesn’t always require a large investment. Small, cost-effective changes can lead to significant energy savings, reduced operational costs, and a longer system lifespan. Here are five practical and low-cost strategies to boost the efficiency of your air compressor. Fix leaks Air leaks are […]
Compressed air fail: Cold weather damage
Compressed air systems naturally generate condensate as moisture in the air condenses during compression and cooling. If this condensate is not properly managed, it can accumulate in the system, particularly in uninsulated outdoor pipes. During winter, when temperatures drop below freezing, this condensate can turn into ice, leading to significant operational and safety issues. Freezing […]
Liebherr to highlight its newest cylinders at bauma, with lightweight, sustainable designs
Liebherr’s next-generation hydraulic cylinders are designed to meet the growing demand for sustainable, smart, high-performance machinery. The new, innovative hydraulic cylinders deliver peak efficiency, while reducing environmental impact, and offer a forward-thinking solution for industries that strive to meet both performance and sustainability goals, the company said in a press release. With a team of […]
Festo officially launches its VTEP proportional valve terminal
Festo has officially introduced the VTEP, which it says is the world’s first proportional valve terminal, to the U.S. market. The VTEP is suitable for flexible gripping, web tensioning, force-controlled polishing, precision piloting, dispensing, dosing, and diaphragm pump control. This solution was discussed in our article on linear motion technologies in August, where the company […]
What temperature should a compressor room be during winter operation?
By Ron Marshall The short answer is “as cool as possible, but not below freezing.” The practical answer is uncomfortably cool, in the range of 50° to 60° F. Keeping the temperature low reduces the amount of condensed moisture in the discharge air and makes things easier for the air dryer. Compressors generate significant heat […]
Hydraulic oil analysis part 8: a round-up of all oil analysis tests
By Josh Cosford, Contributing Editor As the last article in the series on laboratory-based hydraulic oil analyses, we thought we’d provide a single article to recap the tests in one convenient location. For the past six months we’ve discussed just as many topics important to your predictive maintenance program. Each one of these parameters is […]
Compressed air fail: Extra audit benefits
A compressed air auditor was performing his work at a large mining operation. He and the site electrician were opening up the various machine electrical panels to enable power factor testing. Within seconds of opening one compressor panel, the electrician jumped back with fright and informed the auditor he was going to be a while. […]
How electrified controls simplify hydraulic machines
By Josh Cosford, Contributing Editor Hydraulics is a venerable technology as mature as any competing force transfer system outside of straight mechanical conveyance. Most recent hydraulic advancements aren’t from any fundamental changes in the pump, valves and actuators used in hydraulic systems but rather from the implementation of increasingly advanced electronic technology. Early fluid power […]
Compressed air fail: Desiccant dryers
When working with desiccant-style compressed air dryers, there are several factors to consider, to ensure optimal performance and efficiency. Desiccant dryers rely on two towers filled with desiccant material that alternately dry the air and regenerate, to maintain continuous operation. The regenerative purge is essential to removing the moisture collected by the desiccant, but it […]
Compressed air fail: Winter operation
Preparing an industrial compressed air system for cold winter conditions is essential to ensure reliable operation, prevent equipment failures, and avoid costly downtime. Cold weather introduces unique challenges, such as moisture buildup, freezing, and increased system stress — all of which must be addressed to keep the system running efficiently. Proactive preparation can safeguard your […]
Compressed air fail: Portable flow meter
When performing leakage detection on your compressed air system with your ultrasonic leak detector (if you don’t have one, good grief, run out and get one!), you will run across various leaks in piping and equipment. Many of these are small, so roughly less than $100 value per year. But quite often, you will find […]
How do you specify belly box remotes for mobile hydraulic operation?
When specifying belly box remote controls for mobile hydraulic machines, considering all the possible factors improves both operational efficiency and user safety. Belly box remote controls, often used in crane trucks, stone slingers, and other mobile hydraulic systems, provide the operator with wireless control over the machinery from a safe distance with often improved sightlines. […]