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Troubleshooting challenge: large ram press stutters during extension

By Mary Gannon | October 25, 2023

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A company had a press used for forming steel bumpers for large trucks. The circuit was designed with a logic-type prefill valve. This valve was used to bypass the cylinder’s retraction flow of 290 gpm back to tank. It also featured a low-pressure closing spring to reduce any vacuum on extension. The 4-way directional valve only had to be sized to handle 55 gpm to retract the cylinder and provide tonnage after the ram encountered the steel plate.

While running production, the ram started to stutter badly on extension but still ran smoothly on retraction.

Troubleshooting challenge Large press stutters on extension

Can you identify what was the problem? We welcome responses of all kinds directly to Robert Sheaf at [email protected] or to [email protected]. The solution will be provided in conjunction with our December 2023 issue.


Filed Under: Components, Valves & Manifolds
Tagged With: hydraulicpress
 

About The Author

Mary Gannon

Mary Gannon is editor of Fluid Power World. She has been a technical writer and editor for more than 13 years, having covered fluid power, motion control and interconnect technologies.

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Fluid Power World is written by engineers for engineers engaged in designing machines and or equipment in Off-Highway, Oil & Gas, Mining, Packaging, Industrial Applications, Agriculture, Construction, Forestry, Medical and Material Handling. Fluid Power World covers pneumatics, mobile hydraulics and industrial hydraulics.

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    • Hydraulics
      • Cylinders & Actuators
      • Filtration/Contamination Control
      • Fittings, Couplings & Adapters
      • Fluids
      • Fluid Conditioning
      • Hose & Tubing
      • Pumps & Motors
      • Related Technologies
      • Sealing
      • Sensors & Gauges
      • Valves & Manifolds
    • Pneumatics
      • Air Preparation & Regulation
      • Compressed Air Technologies
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      • End Effectors & Grippers
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