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Troubleshooting Challenge: Stuttering cylinder can’t maintain rolling mill position

By Mary Gannon | May 2, 2025

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Contributed by Robert Sheaf  •  Founder of CFC Industrial Training

I was recently called by a customer who attended one of our advanced hydraulic training sessions. He was having a problem with an old rolling mill.

The servo-controlled cylinder was oscillating that held position on one of the rolls. This cylinder helped maintain the thickness of the sheet steel they produce. He said it seemed like it was having problems finding and maintaining its position.

Troubleshooting Challenge April 2025 cylinder stutters on a rolling mill

He sent us the attached circuit drawing made by a local hydraulic shop that he deals with for repairs and service. It was a hand-drawn sketch that we redrew for this article.

He had replaced the Moog servovalve, replaced the filter elements and the electronic position feedback sensor. We asked him if there was any work done before this problem showed up. He informed us that they replaced a leaking steel tube and its fitting on the cap end of the cylinder with a new hose.

What would you do next? Can you identify what was the problem? We welcome responses of all kinds directly to Robert Sheaf at rjsheaf@cfc-solar.com or to mgannon@wtwhmedia.com. The solution will be provided in conjunction with our next edition of Fluid Power World.


Filed Under: Components Oil Coolers, Cylinders & Actuators, News

 

About The Author

Mary Gannon

Mary Gannon is editor of Fluid Power World. She has been a technical writer and editor for more than 13 years, having covered fluid power, motion control and interconnect technologies.

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      • Cylinders & Actuators
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