Pneumatic Tips

Smart technologies, from software-defined machines to digital integration, allow manufacturers to easily maintain machines and predict critical failures and faults before they cause downtime. By Josh Cosford, Contributing Editor The packaging industry operates in a world where ultra-high-speed machinery reigns, manufacturers accept razor-thin margins, and versatility is required as products change frequently. From high-speed form-fill-seal machines […]

By Ron Marshall Jeff had been a maintenance technician long enough to know that low-pressure complaints rarely arrived alone. When one operator reported sluggish pneumatic cylinders, others usually followed with complaints about weak air tools, slow actuators, and inconsistent machine performance. That was exactly what happened one Monday morning in the assembly area, where production […]

ControlAir LLC has released its type 625 volume booster, a compact pneumatic relay designed to improve the speed and performance of pneumatic control valve actuators. These pressure regulation devices use pilot pressure rather than a spring or adjustment thread to provide force balance when opening the supply valve. Installed between a valve positioner and pneumatic […]

By Ron Marshall, Contributing Editor Fred had been the plant engineer at the packaging facility for nearly ten years, and he thought he understood his compressed air system well. The compressors ran, the machines worked most of the time, and whenever there was a moisture problem someone usually changed a filter or drained a receiver […]

AutomationDirect has added Metal Work 12 mm dual guide rod cylinders to its guided actuator lineup for packaging, material handling and industrial automation applications. Available with stroke lengths from 10 mm to 250 mm, the double-acting cylinders include dual guide rods for stability, a magnetic piston for position sensing and integrated sensor slots for switch […]

As automated machines become more capable, increasing amounts of decentralized I/O are needed. Conventional approaches often rely on multiple dedicated input and output modules, increasing hardware, commissioning, and additional components that machine builders and system integrators must engineer, stock, and support. Festo addresses this challenge with a new configurable digital I/O module for the CPX-AP-I […]

The combination of suction cups and matching adapters from Sommer-Technik creates a system which combines maximum flexibility with high performance. Whether in high-speed automation processes or when handling delicate workpieces, these components are designed to grip reliably, move safely, and position accurately. One key advantage lies in the variety of materials: from HighTemp HT to […]

By Ron Marshall When a compressed air system struggles, the compressor usually gets blamed first. Pressure is dropping at the far end of the plant. Production tools are slowing down. Another compressor is running more often than expected. The energy bill is climbing. The first reaction of management is often predictable: “We need a bigger […]

When a pneumatic system suffers a catastrophic failure, such as a blown seal, a ruptured airline, or a seized cylinder, the maintenance team must respond instantly to treat it. These unexpected ailments reduce productivity, increase costs, and work your millwrights ragged. Many pneumatic systems experience chronic unwellness, much as we humans do with cardiovascular disease; […]

Contributed by Ron Marshall Richard, the maintenance manager at a plant that manufactures powdered coatings, was used to dealing with heat. The curing ovens in the facility ran hot, and summer months always made the production floor uncomfortable. But one area of the plant seemed especially unbearable — the compressor room. Every time Richard stepped […]

By Ron Marshall When the phone rang in the summer a few years ago, Ron knew the project would be unusual. A sawmill nearly 1,000 miles away needed a compressed air assessment, but an injured knee made flying impossible. Normally, a project like this would require airports, hotels, and days spent carrying instruments through the […]

By Ron Marshall George ran the compressed air system at his plant for eleven years. If you would have asked him last spring how it was doing, he’d have shrugged and said, “Fine.” Two screw compressors, sharing the load, humming along the way they always had. Nobody calls a meeting about compressed air until something […]

Piab has expanded its suction cup portfolio with the introduction of the BLFF 42 and BLFF 55 cups, the first commercially released sizes in the new BLFF (Bellow Long Flexible Fit) family. BLFF stands for “bellow, long, flexible fit” and reflects the series’ unique combination of reach, stability and adaptability to different objects. The BLFF […]

ControlAir LLC announced the availability of the Type 385 Stainless Steel Filter, designed to provide efficient filtration and high flow capacity for demanding industrial and process control applications. The Type 385 Stainless Steel Filter features corrosion-resistant 316L stainless steel construction throughout the body, housing, trim, and filter assemblies, making it ideal for offshore, chemical processing, […]

Contributed by Michael Tuohey  • Regional Marketing Manager, North America, Piab In modern manufacturing, safety is a core design requirement. As more processes become automated and rely on vacuum, the way vacuum systems are engineered has a direct impact on the safety of people, products, and assets. Piab’s approach places safety at the center, combining […]

Walk through almost any manufacturing plant and you’ll hear it, the steady hum of compressors, the hiss of air tools, the pulse of production. To many, it sounds like business as usual. But to someone who understands compressed air systems, that same sound can also mean one thing: Money leaking away! Compressed air is often […]

Piab announces the launch of the piSOFTGRIP 40-3, a new three-finger soft gripper that extends the company’s popular piSOFTGRIP family with larger, stronger, and more versatile handling capabilities for delicate and irregularly shaped items. Designed for food, consumer goods, and light manufacturing applications, the piSOFTGRIP 40-3 enables automation of products that are traditionally difficult to […]

By Ron Marshall In many industrial plants, the real cost of compressed air isn’t just the air being used on the production floor, it’s the energy consumed when the compressor is running — but not producing useful air. Choosing the wrong operating mode for your compressor can be surprisingly expensive. It’s a bit like sitting […]

As semiconductor gas box designs incorporate more process lines and control points, the number of pilot valves required to manage critical gases increases. Typical valve terminals with limited capacity force OEMs to use multiple units, increasing panel space, wiring complexity, build time, and system cost. Festo offers the VTOC valve terminal designed for high-density semiconductor […]

Joe stood in the middle of his plant, watching a critical machine sputter to a halt. His operator pointed at the gauge, which read 25 psi lower than the compressor’s display in the back room. To fix it, Joe did what most managers do: he bumped up the discharge pressure at the source. This boosted […]

With the introduction of the GHS VSD⁺ vacuum pump series, Atlas Copco has taken vacuum technology to a new level. Whereas vacuum systems used to consume energy regardless of demand, modern oil-sealed screw pumps are efficient systems that deliver vacuum according to demand. In keeping with this tradition, Atlas Copco has developed the new GHS […]

By Josh Cosford, Contributing Editor Pneumatic systems are the backbone of modern industrial automation, providing reliable and efficient power for a wide range of applications, from packaging and assembly to heavy material handling. However, the very energy that makes these systems so effective also introduces significant workplace hazards if not managed correctly. Understanding and implementing […]

AutomationDirect has added Mindman MVSC and MVSC1 directional control solenoid valves and manifolds which provide reliable, high performance air control for a wide range of automated systems. The MVDC stackable solenoid valve series builds on that capability with a modular design that keeps installations clean and scalable, making it easy to create efficient multi station […]

OEM machine platforms evolve as additional zones, modules, or downstream cells are integrated into the original control design. When remote I/O extends beyond its initial boundary, added gateways, new Ethernet addresses, and separate power distribution increase wiring complexity and commissioning effort. To simplify scalable machine architecture, Festo introduces intelligent end plates for the CPX-AP-A remote […]