ControlAir today announced the introduction of the new Type 1000P Electro-Pneumatic Pressure Regulator Series. The Electro-Pneumatic Series consists of the Type 1000P Precision Pressure Regulator, Type 1005P High Flow Pressure Regulator, and the Type 1010P Economic Pressure Regulator. The Type 1000P/1005P/1010P Electro-Pneumatic Pressure Regulators are complete closed-loop servo systems consisting of two solenoid valves, an […]

A wood products company called in a compressed air auditor to have a look at its compressed air system. System reliability was poor, and the staff was having issues with the main compressor, a 200-hp air cooled screw compressor that carried most of the plant load. This compressor was rated at 100 psi, but recently […]

Emerson will exhibit its Floor to Cloud packaging solutions at Pack Expo Las Vegas, September 11-13, 2023. As the future of automation, Floor to Cloud solutions empower smarter packaging lines and more efficient processes that make it possible for manufacturers to continuously improve plant productivity, sustainability, and safety. Visitors to South Lower Hall, Booth 6107, […]

A metal products manufacturer had a production problem in one of its processing areas. The maintenance staff had increased the discharge pressure on their air compressors to help with the issue, but it seemed the problem would come back occasionally with no warning. Fig. 1 shows the problematic item, a vacuum pick-up crane. When the […]

Follow these five steps to prevent tampering and ensure effective and correct process adjustments for pneumatic components. Steve Bain, Industry Segment Manager – Food and Beverage, Festo North America In modern automation systems, the need for frequent process adjustments poses the risk of unwanted device tampering, often referred to in exasperation by plant managers as Unnecessary […]

AutomationDirect has added new Metal Work Syntesi air prep components to their pneumatic components category. This value-packed addition offers a full selection of combination pre-assembled air prep systems including manual shut-off, filter/regulator, and lubricator assemblies; filter/regulator and lubricator assemblies; filter and lubricator assemblies; and filter and coalescing filter assemblies. Also available are individual components including […]

Norgren will present its latest pneumatic, electric, and vacuum offerings at Pack Expo Las Vegas 2023 (September 11 – 13) at the Las Vegas Convention Center. Norgren will showcase an exciting new connected circuit display of IO-Link enabled pneumatic components, which digitally collect and transmit performance data to reduce machine downtime and improve operational productivity. […]

piCompact 10X Smart is a compact, efficient, and intelligent ejector that enables you to take the next step in production control and ease of use. Based on COAX technology and integrated IO-Link technology, piCompact 10X Smart offers enhanced flexibility, quicker installation, and improved customization to fit your needs. Building on the air-driven, multistage ejector piCompact […]

By Ron Marshall A metal parts company had dozens of media blasters installed in its production areas to clean its products for final processing. These blast cabinets were in constant use throughout their 16-hour production day and consumed a significant part of the peak compressed air demands. The staff found that they were running out […]

With the recent introduction of its distributed I/O solution CPX-AP-A, along with its established CPX-AP-I decentralized I/O, Festo now offers a range of electric and pneumatic automation solutions that is unmatched in North America in terms of performance, flexibility, cost savings, and engineering productivity. AP stands for Automation Platform, and this backplane-based remote I/O system […]

Nearly every manufacturing facility uses compressed air. And all share the challenge of keeping compressed air systems running efficiently and reliably. Depending on the industry (e.g., automotive, consumer goods, mining, etc.), the compressed air system accounts for 10-50% of a plant’s energy usage and is as essential to uptime as electricity. But compressors are inherently […]

Are you spending your summer struggling with the quality of your compressed air, with stinky, rusty water pouring out of your pipes? When it comes to air quality, the hot summer months are the most challenging time for most compressed air systems, and to avoid problems, you need to plan for the worst-case scenario. Typically, […]

A meat processing company air upgraded its compressed air system to increase capacity and reduce energy consumption. They installed large, premium efficiency VSD compressors, a smart compressor controller, efficient filters, large storage, and heated blower desiccant dryers connected with oversized compressor room piping — all in an effort to reduce pressure loss. The maintenance workers […]

These resources cover a range of topics, from system optimization to maintenance practices and measurement techniques. They can provide valuable guidance for improving the efficiency and performance of compressed air systems in various industrial settings. 1. “Improving Compressed Air System Performance: A Sourcebook for Industry” by the U.S. Department of Energy (DOE): This valuable sourcebook […]

In the realm of fluid power engineering and manufacturing, innovation knows no bounds. The advent of miniature pneumatics has ushered in a new era of precision and efficiency, enabling a wide range of industries to benefit from compact and surprisingly powerful pneumatic systems. These miniaturized marvels have found their way into various sectors, using low […]

The lubricated screw air compressors are the most common type in the industrial environment, helping power critical operations in various sectors. Maintaining the quality of your compressor lubricant is very important if you want trouble-free operation. Let’s examine the significance of maintaining high lubricant quality for a lubricated screw air compressor — and its overall […]

A very important element of any compressed air system is the system storage volume. But how much do you need? Is your storage capacity big enough? Sufficient system storage is important to the efficiency of a compressed air system because it allows for easier compressor control. Having a large volume connected to your compressors slows […]

When is it time to retire a compressor? Your old unit may have served you very well over the last few decades, reliably providing a seemingly endless supply of compressed air. Some units, like the unit in Fig. 1, have been around so long that they have almost become part the family. This design is […]

Despite being in force since the early 1990s, compressed air auditors frequently run across compressed air safety hazards when studying their client’s sites. Fig. 1 is a common example where blow guns installed for cleaning have been modified by machine shop personnel. This gun,  if the tip is blocked, will deliver over 100 psi to […]

Compressed air receivers have become more important in modern compressed air systems.  Having an adequately sized main receiver in the compressor room is quite important for the health and efficiency of your air compressors, especially if you have switched from small reciprocating compressors to lubricated screw type. Years ago, the rule of thumb for use […]

Tsunami CORE series desiccant dryer is the newest addition to the Air Dryers product line, designed to better serve the automotive and professional coatings industry. This manual change desiccant air dryer features a spring-loaded cartridge style desiccant canister that eliminates dusting and tunneling of the media. It is rated for 25 cfm and is designed […]

Manufacturers across all industries seek ways to electrify, digitize, and automate their systems to decrease costs and increase efficiency. Electro-pneumatic pressure regulators and valves enable such efforts while improving pressure and flow rate accuracy. Back in the day, there were only manual pressure regulators that relied on the skill and precision of the human hand. […]

A wood products company decided to conduct a treasure hunt for energy savings on its compressed air system.  Plant personnel were scheduled to have a production outage during a one-week period — and so they invited a compressed air expert to help them identify any suggested improvements to the system. Industrial plants frequently have staff […]

Spartan Scientific, a manufacturer of high-quality fluid & pneumatic automation components, releases a newly engineered addition to its media-separated valve offerings. Manufactured with all-stainless steel working components along with a glass-filled nylon valve body, the 4DKR provides controlled flow in applications that require a separation of media flow within a direct-acting valve. The Series 4DKR […]